ANCA CNC Machines announced the launch of the highly anticipated MicroX ULTRA.
The six-axes grinding machine is designed for volume production of nano and micro cutting tools down to D0.03mm and introduces technologies exclusive to the cutting tool industry.
Features:
- Nanometer resolution and nanometer control on all axes
- High level of surface and edge quality
- Intelligent algorithms that operate collaboratively and in synchrony
- Optimized axes travel to grind tools to micrometer sizes
ANCA CNC Machines
The C-axis refers to the wheel swivel axis centerline, which is aligned with the wheel’s 9 o’clock grind point. This specific design is critical in the grinding of ballnose, corner radius and profile tools. In the case of a ballnose tool, the X and Y interpolations during the grinding process will be nearly equal to the radius of the ballnose tool.
Advanced algorithms ensure precise nanometer-level control of tool grinding paths, guaranteeing superior surface and edge quality. These algorithms collaborate and synchronize to reject disturbances swiftly, enhancing axis stiffness and robustness.
They actively mitigate disturbances from spindle speed variations caused by imbalanced or runout grinding wheels. Encoder subdivision error compensation automatically detects and corrects inherent encoder errors on both linear and rotary encoders.
The LaserUltra takes process stability to an even higher level by closely controlling tolerances and incorporating in-process compensation mechanisms. This advanced system adapts to factors like wheel wear, resulting in superior precision and reliability.
Seamless integration with ANCA Integrated Manufacturing System (AIMS) facilitates effortless transition to automated, lights-out production, enhancing operational efficiency and productivity.
